Industrial software and predictive maintenance in Switzerland

Predictive maintenance and asset monitoring

Condition data from drives, presses, pumps and building technology is analysed continuously; anomalies and wear patterns surface before a failure occurs.

• Anomaly detection on vibration, current and temperature data
• Condition-based maintenance planning instead of fixed intervals
• Failure history, spare-part demand and KPIs per asset
• Mobile work-order handling for technicians

OPC-UA, MQTT and edge connectivity

We collect data where it is created: PLCs, control systems, meters and sensors — including networks without internet access, with preprocessing at the machine.

• OPC-UA, MQTT, Modbus and BACnet in one data layer
• Edge preprocessing and buffering during connection loss
• Historisation in a time-series database
• Connections to ERP, SAP PM and facility systems

Machine vision for quality control

Camera-based inspection directly in the line: surface defects, dimensions, completeness and labelling are checked and documented automatically.

• Inline inspection with real-time results
• Defect classes, trends and batch traceability
• Runs on edge hardware, no cloud requirement
• Feedback to the controller and quality management

Operations dashboards and reporting

KPIs for availability, scrap, energy and maintenance — prepared for plant management, engineering and the executive board, automatically instead of manually.

• OEE, energy consumption and maintenance cost per asset
• Automatic reports for management and audits
• Role-based views for shift, engineering and management
• Export to Excel, PDF and BI systems